Chapters

Chapter 5 of 11 · 3 min read

Installation quality

Government inspectors arrive with a tool kit. Check the same things with the same tools before they do.

Quality is where your values and your rating meet. Once you cross 250 portal installations and apply for a Tier II rating, 5% of your sites are picked at random for a physical inspection, and the score goes into your rating. You will not know which roofs. So every roof has to be one you would be happy to show.

What the inspectors carry

MNRE's framework lists the tools inspectors are expected to use. The list tells you exactly what they check:

Tool What it checks
Compass Which way the panels face
Angle measurement tool Panel tilt
Torque tester Whether structure bolts are tightened properly
Clamp meter Current flowing in the cables
Electrical tester Wiring and connections
Earth pit resistance tester Whether the earthing actually works
Handheld irradiance meter Sunlight, to judge whether the system performs as it should
Measuring tape and camera Layout, clearances, and a record of what they saw

The framework says the quality score covers engineering compliance, standards, installation quality, materials, processes, system performance, safety and after-sales service. None of this is secret. It is simply a list of things done properly.

The site survey checklist

A job goes wrong at the survey more often than on installation day. One page, used on every survey:

The installation checklist

Signed by the site lead on every job, before the team leaves:

The same photos on every job

Take the same set of photos, in the same order, every time: roof before, structure, panels, cable run, earthing, inverter, meter, and the finished roof. When a question comes up months later, from a customer, the electricity department or an inspector, the photos answer it.

Hand over like it matters

Before leaving, walk the customer through the system. Show them how to read the inverter display, how to clean the panels safely, who to call and what the warranties cover. A customer who understands their system complains less and refers more.

Do this

Sources